Abstract
A widespread problem in a superplastic forming process is to obtain a uniform thickness distribution in multiple geometry components. Hence, nowadays, the variable pressure control approach has been implementing in order to obtain uniform thickness variation in complex profiles. This paper observed the outcome of various stages in the superplastic forming process for multistage hemispherical die cavity in a newly developed pressure prediction method. Superplastic behaviour such as forming pressure, forming temperature, forming time and thickness distribution are analysed and optimised all parameters in multi-stage profile by using a new pressure prediction approach. Experimentally and numerically evaluated the superplastic parameters and the values are obtained from finite element methods agrees well with the experimental results.
References
Cebeli Ö, Engin Ü. Optimization and modeling of angular deep drawing process for square cups. Journal of Materials and Manufacturing Process 2011; 26: 1117-1125. https://doi.org/10.1080/10426914.2010.532526
Wang LR, Zhao YQ, Zhou L. Effect of hot rolling on the structure of TC21 alloy with acicular alpha. Journal of Materials and Manufacturing Process 2012; 27: 154-159. https://doi.org/10.1080/10426914.2011.566662
Balasubramanian M, Anand Chairman C, Pritima D, Dhinakaran V, Stalin B, Ravichandran M. Re-entrant formation on superplastic forming process by mechatronics approach in 5083 Al Alloy. Materials Science and Engineering 2020; 988: 012098.
Balasubramanian M, Stalin B, Ramanathan K, Ravichandran M. Hot tensile test for determining the material constant on superplastic 5083Al alloy sheet. International Journal of Materials Today: Proceeding 2020; 21(1): 324-328. https://doi.org/10.1016/j.matpr.2019.05.453
Balasubramanian M, Ramanathan K. Numerical simulation and analysis of superplastic forming in Ti-6Al-4V alloy. International Journal of Applied Engineering Research 2015; 10(55): 3746-3750.
Balasubramanian M, Ramanathan K, Ganesh P, Senthilkumar VS. Numerical analysis and simulation of the superplastic forming in 5083 aluminium alloy sheets. International Journal of Applied Engineering Research, Special issue 2014; 9(26): 9098-9102.
Pradeep P, Ayyanar S, Balasubramanian M, Ramanathan K, Senthilkumar VS. Advanced finite element analysis and simulation in superplastic forming process of stepped semispherical die. Journal of Applied Science 2012; 12(10): 1048-1052. https://doi.org/10.3923/jas.2012.1048.1052
Balasubramanian M, Ramanathan K, Senthilkumar VS. Mathematical modeling and finite element analysis of superplastic forming of Ti-6Al-4V alloy in a stepped rectangular die. Procedia Engineering 2013; 64: 1209-1218. https://doi.org/10.1016/j.proeng.2013.09.200
Balasubramanian M, Anand Chairman C, Marichamy S, Dhinakaran V, Stalin B, Ravichandran M. Investigation and optimization of superplastic forming parameter in aluminium alloy. Materials Science and Engineering 2020; 988: 012097.
Jarrar FS, Abu-Farha FK, Hector Jr, LG, Khraisheh MK. Simulation of high temperature AA 5083 bulge forming with hardening/softening material model. Journal of Material Engineering Performance 2009; 18(7): 863-870. https://doi.org/10.1007/s11665-008-9322-5
Balasubramanian M, Ramanathan K. Simulation and experimental investigation on superplastic forming of 7075 Aluminum alloy. International Journal of Applied Engineering Research 2015; 10(49): 429-433.
Balasubramanian M, Sathish Kumar MK, Stalin B, Ravichandran M. Theoretical predictions and experimental investigation on three stage hemispherical dome in superplastic forming process. Materials Today: Proceedings 2020; 24: 1424-1433.
Senthil Kumar VS, Viswanathan D, Natarajan S. Theoretical prediction and FEM analysis of superplastic forming of AA7475 aluminum alloy in a hemispherical die. Journal of Material Processing Technology 2006; 173: 247-251. https://doi.org/10.1016/j.jmatprotec.2005.04.112
Balasubramanian M, Ramanathan K, Senthil Kumar VS. Finite element modeling and numerical simulation of superplastic forming of 8090 Al-Li alloy in a rectangular die. International Journal of Advanced Material Research 2012; 487: 116-121. https://doi.org/10.4028/www.scientific.net/AMR.487.116
Balasubramanian M, Ganesh P, Ramanathan K, Senthilkumar VS. Superplastic forming of a three stage hemispherical 5083 aluminium profile. Strojniški vestnik. Journal of Mechanical Engineering 2015; 61(6): 365-373. https://doi.org/10.5545/sv-jme.2014.2178
Balasubramanian M, Ganesh P, Ramanathan K, Senthilkumar VS. An Experimental investigation and numerical simulation in SPF of AA 5083 Alloy using programming logic control approach. Strojniški vestnik. Journal of Mechanical Engineering 2017; 63(4): 255-264. https://doi.org/10.5545/sv-jme.2016.3721
Nazzal MA, Khraisheh MK, Darras BM. Finite element modeling and optimization of superplastic forming using variable strain rate approach. Journal of Materials Engineering and Performance 2004; 13: 691-699. https://doi.org/10.1361/10599490421321
Hojjati MH, Zoorabadi M, Hosseinipour SJ. Optimization of superplastic hydro forming process of Aluminium alloy 5083. Journal of Materials Processing Technology 2008; 205: 482-488. https://doi.org/10.1016/j.jmatprotec.2007.11.208
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.